High-Quality Fully Automatic Breakfast Cereal Production Equipment

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: Twelvemonth
• Certification: CE, ISO9001
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Model NO.: SLG65/70/85
• Application: Breakfast Cereals
• Customized: Customized
• Machine: Double Screw Processing Machine
• Machinery: Snacks Product Equipment
• Equipment: Food Extruder Equipment
• Extruder: Extruder Equipment
• Transport Package: Wooden Case
• Specification: CE ISO9001
• Trademark: DAYI
• Origin: China
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

Product Description

The production line takes corn flour, flour, oatmeal and other grains as raw materials, extrudes and granulates them by twin-screw extruder, and then makes brittle instant breakfast cereal food of various shapes and flavors such as cereal chips, cereal circles, etc. by pressing, baking, spraying and other processes. This production line has breakthrough solved the difficult problems of existing domestic equipment such as roller sticking, uneven sheet thickness, low molding rate and output. Scientific production techniques can effectively preserve the nutritional components in grains. The entire assembly line configuration optimization and precise control of the production process enable you to produce nutritious and delicious breakfast cereal corn flakes while improving efficiency, reducing costs, and enhancing market competitiveness.

Process flow of breakfast cereal production line: powder mixer - spiral extractor - double screw host - air conveyor - tablet press - large elevator - three-layer fuel oven - large elevator - high-temperature drum oven - elevator - spraying line - vibration paver - extended three-layer fuel oven - cooling conveyor

Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.
 

Multi Configuration Host

The following is a display of the different configurations of the production line's hosts:

 

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-CJ	85.97kw	56kw	100-160kg/h	47000*2000*2600mm
SLG70-A	119.06kw	82kw	200-250kg/h	48600*2000*2800mm
SLG85-A	164.06kw	123kw	350-400kg/h	49400*2000*3000mm

 

Snacks Produced

 

Equipment Advantages

1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Company Profile

Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.
Dayi Company strives to provide every food manufacturer with food production equipment within their consumption capacity. In the future, we will continue to provide higher quality equipment and services as always.

Factory internal display:

Customer Testing

After Sales Service

1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.

FAQ

Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material 
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country