Food Machine Double Screw Extruder Corn Flakes Cereal Snacks Machinery

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: Twelvemonth
• Certification: CE, ISO9001
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Model NO.: SLG65/70/85
• Application: Breakfast Cereal
• Customized: Customized
• Product: Snack Food in Various Shapes
• Material: Stainless Steel
• Product Material: Corn, Rice, Soybean, Oat, Other Grains
• Component: Motor, Reducer, Gear Box, Screw, Barrel
• Capacity: 150~300kg/H
• Transport Package: Polywood Processed Package
• Specification: CE, ISO9001
• Trademark: DAYI
• Origin: China
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

 

Product Description

 

Breakfast grains are a brittle food that is made from grains as the basic raw material and processed on this production line into granular, thin, circular, or animal shaped nutritional convenience foods. Its outstanding feature is that it contains rich complex carbohydrates and dietary fiber. At the same time, the extrusion processing technology can not only strengthen a variety of trace elements, such as vitamins and minerals, but also add cocoa powder powder, sugar powder, honey, maltose, etc. After mixing coffee, milk, and yogurt, they can be consumed directly. Children can also eat breakfast cereal as a sweet and crispy snack.

Process flow of breakfast cereal production line:  Powder mixing machine - Spiral extractor - Twin screw host - Air conveying machine - Tablet pressing machine - Large elevator - Three layer fuel oven - Large elevator - High temperature drum oven - Elevator - Spraying line - Vibration paver - Extended three layer fuel oven - Cooling conveyor

Introduction to the main functions of each equipment on the production line: 
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.

Multi Configuration Host

Introduction to host parameters:

Model	SLG65-CJ	SLG70-A	SLG85-A
Installed power	85.97kw	119.06kw	164.06kw
Power consumption	56kw	82kw	123kw
Capacity	100-160kg/h	200-250kg/h	350-450kg/h
Dimension(mm)	47000*2000*2600mm	48600*2000*2800mm	49400*2000*3000mm

Equipment advantages:
a. advanced double screw extruding technique
b. use corn powder, rice powder, and other grain powder as main materials, and other nutritional ingredients can be added.
c. can produce many kinds of extrusion puffed snacks with or without core fillings.
d. can use chocalate jam, peamut butter, cheese cream,etc as core fillings.
e. such double screw extruder can also produce other products, like breakfast cereal, nutritional rice and powder, bread crumb, crispy rice, etc.
f. convenient operation and maintenance, low power consumption, high output are its characteristics.
Re.: The body plate and parts contacting food are all stainless steel.
All the brands of motors, inverters, and electrical elements can be adjusted as clients requirements. 
 Feature:
1 With adopting the latest Italy design concept to do proper improvement for the structure of screw and barrel to make sure that screw won't grind inside the barrel. This will not only extend their use life, and also avoid the grind iron scrap mixing into the material.
2 Unique design of the diversion-cone enables the uniform discharging, and pressure equalizing for the discharge point of the die. 
3 The rational barrel and screw cooling structure and effective heating unit assure the accuracy of temperature control.
Products: Various shapes can be made by changing moulds.
 

Snacks Produced

 

 

Company Profile

Since 1996, Jinan Dayi Extrusion Machinery Co., Ltd is the professional manufacturer and the leader company of extrusion food machinery. Dayi Company congregates an expert team with twenty-year experiences in this extrusion machine industry. Our double-screw extruder and single-screw extruder can produce various puffed snacks, 2d/3d pellet, textured soya protein/fiber protein, corn flakes and breakfast cereals, popcorn, cheetos/kurkure, doritos/triangle chip, fried pasta, bread crumb, hamburger patty, dog/cat/fish feed, etc.

Our machines have largely occupied the Chinese market and cooperated with many well-known food companies. Meanwhile, have been exported for nearly twenty year to almost fifty countries. such as Malaysia (Mamee), Indonesia (Pt Mayora), Philippines (URC), Vietnam (Acecook), Thailand (R&B), Japan (Nissin), South Korea (Dowul), India (Shanti, Krashi), Pakistan, Russia, Kazakhstan, Uzbekistan, Turkmenistan, Jordan, Iran, Egypt, South Africa, Algeria, the Netherlands, Poland, Macedonia, Brazil, Argentina, Australia, etc.
We can not only provide you the best machines and services, but also the best food technology and the market useful information. 
 Re.: Whole company is in 7000 square meters, including Sales department, Finance department, Technical department, Supply department, Factory workshop, Warehouse, After-sale department, Worker cantin. 

Factory internal display:

Customer Testing

Customer Case

After Sales Service

All Service We Can Do for You:

--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
 --After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
 

FAQ

Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material 
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country

If you have any need for our snacks machines, please contact us when feel free.
Also welcome you come to have a visit of us.