| After-sales Service: | Free Installation and Debugging, Training People |
|---|---|
| Warranty: | Twelvemonth |
| Certification: | CE, ISO9001 |
| Power Source: | Electric |
| Process: | Puff Snack |
| Automatic Grade: | Automatic |
| Samples: |
|---|
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Process flow of bread crumb production line: Flour Mixer → Screw Elevator → Double-screw Extruder → Cutter →Elevator → Crushed /Grinder→ Conveyor →Sifter → Elevator → Dryer → Cooling Conveyor
Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water evenly. This production line mainly uses flour, corn flour, etc. as the main raw materials,
2. Spiral feeding machine: The mixed raw materials are transported to the feeding hopper of the extruder, and the use of spiral rod feeding can ensure uniform and stable feeding without easy scattering. The spiral rod can also perform secondary mixing on the raw materials to make them more uniform.
3. Twin screw host: The mixed raw materials are extruded and expanded here, changing the original molecular structure of the raw materials, causing them to expand, and finally being extruded and formed by an extruder.
4. Bread bran cutting machine: Cut the semi-finished products extruded by the extruder into products of the same size.
5. Large elevator: Transport the cut product to the next equipment.
6. Powder and bran machine: Crush the semi-finished products transported and make them into powder and debris like products of the same size.
7. Z-conveyor: Conveys the product to the next device.
8. Bran screening machine: Screen the crushed and formed products, select unqualified products, and reuse them after crushing, saving raw materials and ensuring product quality.
9. Large elevator: Transport the screened products to the oven, and the height of the elevator can be freely adjusted according to the height of the oven.
10. Three layer electric oven: Dry the product to reduce internal moisture, making it crispy and easy to store.
11. Cooling conveyor: The baked product is cooled here and transported for packaging.
Introduction to host parameters:
|
Model |
SLG65-C |
SLG85-A |
SLG70-A |
|
Installed power |
70.57kw |
140.76kw |
93.71kw |
|
Power consumption |
46kw |
106kw |
61kw |
|
Capacity |
100~150kg/h |
350-400kg/h |
250~300kg/h |
|
Dimension |
22500×2000×2200mm |
33000*3000*3000mm |
28500×2000×2600mm |
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field. DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc. More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
"Create Greatest Value for Clients" is our consistent concept and the base of long-term cooperation with clients. In these years, our machines have large domestic market share. Some food companies famous now grew up together with us, and many influential large food companies and groups have chosen us and set up long-term cooperation, such as, China Oishi Food Company (headquarters in Philippines), Panpan Food (Fuyuan Group), Hsufuchi Group, Fujian Qinqin Incorporated, Wangwang Group, Master Kong Company, Tianjin Longkang Company, Jiangsu VV Group, Fuwa Group, Gloden Monkey Food Company, Hebei Dingda Food Group, Hangzhou Daen company, etc.
Meanwhile, our machines have been exported to about fifty countries and regions for these twenty years, such as Malaysia, Indonesia, Philippines, Vietnam, Cambodia, Thailand, Japan, South Korea, India, Pakistan, Russia, Kazakhstan, Uzbekistan, Turkmenistan, Jordan, Iran, Israel, UAE, Egypt, South Africa, Algeria, Congo, Netherlands, Poland, Macedonia, Czech, Brazil, Argentina, Mexico, Australia, etc. Dayi machines have gained high reputation for the high quality, low cost, and low consumption. And we will continuously provide the best machines and best services.
Factory internal display:
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country
Related Products
1- Core Filling/ Puff Snacks Process Line
2- Breakfast Cereals/ Corn Flakes Process Line
3- Fried Wheat Flour Snacks Food Process Lin
4- 2D 3D Snack Pellet process Line
5- Soy Protein Process Line
6- Bread Crumbs Process Line
7- Nutritional/ Instant Rice Process Line
8- Nutritional Powder Baby Food Process Line
9- Cheetos/ Kurkure/ Nik Naks Process Line
10- Pet Food Process Line
......
If you have any need for our snacks machines, please contact us when feel free.
Also welcome you come to have a visit of us.
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