Fully Automatic Food Production Machine Advanced Soya Protein Extruder with Double Screws Extruder

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: Twelvemonth
• Certification: CE, ISO9001
• Model NO.: SLG70/85/72
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Application: Textured Soya Protein
• Customized: Customized
• Extruder: Double Screw Extruder
• Baking Box: Five Layer Fuel Oven
• Machine: Textured Soya Protein
• Equipment: Soybean Silk Protein Equipment
• Machinery: Food Process Machinery
• Transport Package: Wooden Box
• Specification: CE ISO9001
• Trademark: DAYI
• Origin: China
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

  

Product Description

 

Soybean brushed protein is a type of soy protein food with a layered muscle fiber structure, high strength, and toughness, produced by mixing and homogenizing materials, steaming and ripening, high-temperature sterilization, extrusion molding, and other processes in a twin screw extruder using low-temperature soybean meal, soy protein isolate, and gluten powder as the main raw materials. It is similar to the texture and taste of meat. According to the different extrusion molds and auxiliary equipment, shapes such as columns, blocks, sheets, strips, granules, pudding, and chips can be produced. This kind of brushed protein food has good characteristics of water absorption and oil retention, strong taste and high temperature resistance, so it can be widely used in meat products, fast food, quick-frozen food, stuffing, instant noodles seasoning, etc., and can also be made into vegetarian leisure food and fast food dishes with different flavors.

Process flow of textured soya protein production line: Mixing machine - Spiral feeding machine - Twin screw host - Air conveyor - Five layer oven - Cooling conveyor

Introduction to the main functions of each equipment on the production line:  
1. Mixer: Mix the raw materials required for production with a certain amount of water thoroughly and evenly.
2. Spiral feeding machine: The mixed raw materials are transported to the feeding hopper of the extruder, and the screw rod is used for feeding, which is more uniform, stable, and not easy to spill. The screw rod also has a secondary stirring effect on the raw materials.
3. Twin screw host: The mixed raw materials are processed through a high-temperature and high-pressure environment to change the internal molecular structure of the product. After expansion, they are extruded into shape by an extruder.
4. Air blower: Conveys the produced product to the next equipment, and the height of the air blower can be freely determined based on the height of the oven.
5. Five layer oven: Dry the transported products to reduce internal moisture and facilitate storage.
6. Cooling conveyor: Cool the product and transport it for packaging.

Multi Configuration Host

Introduction to host parameters:

Model	SLG72	SLG70-C	SLG85-A
Installed power	304kw	73.5kw	135.13kw
Power Consumption	210kw	51.45kw	110kw
Capacity	250-300kg/h	300-500kg/h	400-500kg/h
Dimension	60260*6500*6497mm	20730*2150*3070mm	24000*3000*5300mm

Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
  

Snacks Produced

 

Company Profile

Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.
Dayi Company strives to provide every food manufacturer with food production equipment within their consumption capacity. In the future, we will continue to provide higher quality equipment and services as always.

Factory internal display:

Customer Testing

Customer Case

After Sales Service

1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.

FAQ

Generally questions you will meet during you choose the suitable machine:

1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country.
 

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