High Production Double Screw Extruder Machinery Nutritional Breakfast Cereals Corn Flakes Processing Machine
Product Description
Breakfast Cereal Food is one kind of crispy food which is processed by this line and adopt grist as basic material. It is fast and nourishing food with given structure, such as granule shape, flake shape and animal shape. Its outstanding characteristic is containing abundant compound carbohydrate and meal fibre. Breakfast cereal can not only strengthen lots of microelement such as vitamin and functional drink. Children can eat breakfast cereal as sweet crispy snack.
Process flow of breakfast cereal production line: Powder mixer - Spiral feeder - Double screw host - Air blower - Tablet press - Large elevator - Three layer fuel oven - Large elevator - High temperature drum oven - Elevator - Spray line - Vibration paver - Extended three-layer fuel oven - Cooling conveyor
Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.
Multi Configuration Host
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Introduction to host parameters:
| Model |
Installed power |
Power consumption |
Capacity |
Dimension |
| SLG65-CJ |
85.97kw |
56kw |
100-160kg/h |
47000*2000*2600mm |
| SLG70-A |
119.06kw |
82kw |
200-250kg/h |
48600*2000*2800mm |
| SLG85-A |
164.06kw |
123kw |
350-400kg/h |
49400*2000*3000mm |
Snacks Produced
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Company Profile
Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.
Internal factory display:
Customer Testing
Customer Case
FAQ
Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country
After Sales Service
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
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