High Efficiency Double Screw Food Processing Line Fully Automatic Corn Puff Snacks Extruder Machine

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: One Year
• Certification: CE, ISO9001
• Model NO.: SLG65/70/85
• Power Source: Electric
• Process: High Temperature Frying
• Automatic Grade: Automatic
• Application: Puff Snack
• Customized: Customized
• Electric Generator: Siemens
• Material Quality: Stainless Steel
• Production Cycle: a Week
• Inventory: Have Stock
• Serve: Provide Debugging
• Transport Package: Wooden Case
• Specification: CE, ISO9001
• Trademark: DAYI
• Origin: Jinan
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

 High Efficiency Double Screw Food Processing Line Fully Automatic Corn Puff Snacks Extruder Machine

Product Description

Puffed snack process line adops advanced share extrusion technology, which can extruder product with different textures and tastes out of double screw-screw extruder at the same time. It can produce a variety of core-filling food which are popular in the market, such as fragrant chicken,core filling snacks and so on.

Process flow of puff snack production line:Mixing machine - Spiral feeding machine - Double screw host - Sandwich machine - Multi functional shaping machine - Large elevator - Three layer electric oven - Oil spraying seasoning line

Introduction to the main functions of each equipment on the production line: 

1.Flour mixers: Flour mixers of different models are selected according to different production lines. Their function is to mix raw materials with a certain amount of water evenly. The raw materials can be corn flour, flour, Corn starch, etc.
2. Spiral feeding machine: uses a motor as the power for spiral conveying, ensuring convenient and fast feeding. The screw rod can also be used for secondary mixing, making the raw materials more uniform.
3. Twin screw extruder: Different models of twin screw extruder are selected based on the production line's output, which can range from 100kg/h to 400kg/h.
4. Core injection machine: The puffing machine injects the core material into the hollow tube immediately, which can be peanut butter, chocolate sauce, etc.
5. Cutting machine: Cut the rice fruit with the core material, and the size of the rice fruit can be adjusted between 2cm-20cm.
6. Large elevator: responsible for conveying rice fruits to the oven, and the height of the elevator is freely determined according to the oven.
7. Multi layer oven: Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double layer mesh bags, and the baking time can be adjusted according to the speed. There are multiple models of stainless steel ovens available, including three layer, five layer, and seven layer ovens.
8. Seasoning line: There are various configurations such as octagonal cylinder, cylinder, lifting single cylinder, double cylinder seasoning line, etc. Customers can configure according to production capacity and product properties, as well as oil spraying, sugar spraying, and coating equipment.

Multi Configuration Host

Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Introduction to host parameters:

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-C	63.41kw	41kw	100-150kg/h	18000*1200*2000mm
SLG70-A	86.06kw	56kw	250-300kg/h	23000*2000*3000mm
SLG85-A	131.06kw	98kw	350-400kg/h	31000*2000*3000mm

Snacks Produced

Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.

Company Profile

Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.

Internal factory display:

Customer Testing

Customer Case

After Sales Service

ALL SERVICE WE CAN DO FOR YOU:

• Provide you the professional advice about the market, equipment, process, materials, packing, etc.
• Assist you to choose equipment, design process flow, and perfect workshop layout. If needed, we can supply service in your factory.
• Make compensate plan to the material change according to your product, and perform the production at site.
• Specially design and manufacture machine, practice test, and provide relevant training as customer required.
• Provide reasonable packing and transportation plan, send technician to install and debug machine and train your workers.
• One year guaranty time, preferentially supply spare parts. Design and process similar type spare parts of import equipment.

 

FAQ

Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different sanck?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.