After-sales Service: | Free Installation and Debugging, Training People |
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Warranty: | Twelvemonth |
Certification: | CE, ISO9001 |
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Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water thoroughly and evenly. This production line mainly uses corn residue as the main raw material.
2. Spiral extractor: The raw materials mixed by the powder mixer are transported to the feeding hopper of the extruder. The use of spiral rods to transport the materials can ensure uniform, stable, and not easy to spill. The spiral rods can also perform secondary mixing of the raw materials.
3. Extruder: The SMT extruder is used to produce products, and the raw materials are squeezed and rubbed on the rotary table of the extruder to produce irregular twisted strip shaped materials.
4. Z-type conveyor: Conveys the produced products to the next equipment, and the height of the conveyor can be adjusted.
5. Rotary separator: Rotates and separates the transported products. Through this step, products with sizes and shapes that do not meet standards can be separated to ensure product quality.
6. Elevator: Transport the selected products to the fryer, and the height of the elevator can be freely adjusted according to the height of the fryer.
7. Oil curtain fryer: Adopting an automated frying system, it is easy to control temperature and fry evenly, making the product taste rich and crispy and delicious. Our company also has various configurations of fryers, which can be customized according to needs.
8. Vibration degreaser: removes excess oil from fried products through high-frequency vibration, ensuring a non greasy taste.
9. Seasoning Line: The product after oil removal is seasoned here, with a variety of flavors that can be determined according to production needs. Our company has a variety of seasoning equipment configurations, such as drum seasoning machines, spraying lines, oil spray seasoning lines, etc.
10. Cooling conveyor: Cool the seasoned product and transport it for packaging.
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Introduction to host parameters:
Model | Installed power | Power consumption | Capacity | Dimension |
SMT | 59kw | 44kw | 100-150kg/h | 28400*4900*2300mm |
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field.
DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc.
More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.
Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country
Customer Case
Related snacks food process line
Puff snacks/ core filling snacks process line
Breakfast cereals/ corn flakes process line
Fried wheat flour snacks food process line
2D/3D snack pellet process line
Soya protein process line
Bread crumbs process line
Nutritional rice process line
Nutritional powder/ baby food process line
Dorito/ tortilla chips process line
Cheetos/kurkure/niknak process line
Pet food process line
etc..
If you have any need for our snacks machines, please contact us when feel free. Also welcome you come to have a visit of us.