Fully Automated Double Screw Extruder High Production Corn Rice Puff Snack Making Machine

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: One Year
• Certification: CE, ISO9001
• Model NO.: SLG65/70/85
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Application: Puff Snack
• Customized: Customized
• Electric Generator: Siemens
• Material Quality: Stainless Steel
• Production Cycle: a Week
• Inventory: Have Stock
• Serve: Provide Debugging
• Transport Package: Wooden Case
• Specification: CE, ISO9001
• Trademark: DAYI
• Origin: Jinan
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

Product Description

This process line adopts advanced extruding technique which can extrude two kingds of products with different textures and tastes out of double-screw extruder at the same time. It can produce a variety of core-filling food which are popular in the market, such as fragrant chicken, core-filling rolls, crispy stick, etc. By changing moulds and assistant equipments, it can also produce nutritional powder, grain gruel and many other leisure snacks in different shapes. This automatic process line is of leading level for its superior characters, such as, "applied to many materials, convenient operation and maintenance, low power consumption, high output.

Equipment process flow:  Mixing machine - Spiral feeding machine - Double screw host - Sandwich machine - Multi functional shaping machine - Large elevator - Three layer electric oven - Oil spraying seasoning line

The process flow of each equipment on the production line:
1.Flour mixers: Flour mixers of different models are selected according to different production lines. Their function is to mix raw materials with a certain amount of water evenly. The raw materials can be corn flour, flour, Corn starch, etc.

2. Spiral feeding machine: uses a motor as the power for spiral conveying, ensuring convenient and fast feeding. The screw rod can also be used for secondary mixing, making the raw materials more uniform.
3. Twin screw extruder: Different models of twin screw extruder are selected based on the production line's output, which can range from 100kg/h to 400kg/h.
4. Core injection machine: The puffing machine injects the core material into the hollow tube immediately, which can be peanut butter, chocolate sauce, etc.
5. Cutting machine: Cut the rice fruit with the core material, and the size of the rice fruit can be adjusted between 2cm-20cm.
6. Large elevator: responsible for conveying rice fruits to the oven, and the height of the elevator is freely determined according to the oven.
7. Multi layer oven: Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double layer mesh bags, and the baking time can be adjusted according to the speed. There are multiple models of stainless steel ovens available, including three layer, five layer, and seven layer ovens.
8. Seasoning line: There are various configurations such as octagonal cylinder, cylinder, lifting single cylinder, double cylinder seasoning line, etc. Customers can configure according to production capacity and product properties, as well as oil spraying, sugar spraying, and coating equipment.
 

Multi Configuration Host

Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Introduction to host parameters:

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-C	63.41kw	41kw	100-150kg/h	18000*1200*2000mm
SLG70-A	86.06kw	56kw	250-300kg/h	23000*2000*3000mm
SLG85-A	131.06kw	98kw	350-400kg/h	31000*2000*3000mm

 

Snacks Produced

Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.

Company Profile

Since 1996, JINAN DAYI EXTRUSION MSCHINERY CO., LTD is always the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field. DAYI Company congregates an expert team with ten-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes, in order to benefit our clients producing newfangled food in the market.
With our years of research and study, screw extrusion technique has been widely applied to many fields. Our single-screw and double-screw extrusion machines have been used to produce the following foods: extrusion leisure snacks, breakfast cereal foods, pet food and aquatic feeds, texturized proteins and vegetarian meat, biologic and chemical raw materials, etc; more than twenty production lines with different powers and capacities can be chosen; at the same time, we can provide special design according to clients requirements.

Factory internal display:

Customer Testing

Customer Case

FAQ

Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material 
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country

After Sales Service

1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.