Automatic Grain Breakfast Cereal Machine High Production Corn Flakes Production Machine

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: One Year
• Certification: CE, ISO9001
• Model NO.: SLG65/70/85
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Application: Breakfast Cereal, Corn Flakes
• Customized: Customized
• Electric Generator: Siemens
• Material Quality: Stainless Steel
• Production Cycle: a Week
• Inventory: Have Stock
• Serve: Provide Debugging
• Transport Package: Wooden Case
• Specification: CE, ISO9001
• Trademark: DAYI
• Origin: Jinan China
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

Product Description

Breakfast Cereal Food is one kind of crispy food which is processed by this line and adopt grist as basic material. It is fast and nourishing food with given structure, such as granule shape, flake shape and animal shape. Its outstanding characteristic is containing abundant compound carbohydrate and meal fibre. Breakfast cereal can not only strengthen lots of microelement such as vitamin and functional drink. Children can eat breakfast cereal as sweet crispy snack.  
 

Equipment process flow: Powder mixer - Spiral feeder - Double screw host - Air blower - Tablet press - Large elevator - Three layer fuel oven - Large elevator - High temperature drum oven - Elevator - Spray line - Vibration paver - Extended three-layer fuel oven - Cooling conveyor
 

The process flow of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.

Multi Configuration Host

Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Introduction to host parameters:

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-CJ	85.97kw	56kw	100-160kg/h	47000*2000*2600mm
SLG70-A	119.06kw	82kw	200-250kg/h	48600*2000*2800mm
SLG85-A	164.06kw	123kw	350-400kg/h	49400*2000*3000mm

Snacks Produced

 

 

Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.

Company Profile

Since 1996, JINAN DAYI EXTRUSION MSCHINERY CO., LTD is always the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field. DAYI Company congregates an expert team with ten-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes, in order to benefit our clients producing newfangled food in the market.
With our years of research and study, screw extrusion technique has been widely applied to many fields. Our single-screw and double-screw extrusion machines have been used to produce the following foods: extrusion leisure snacks, breakfast cereal foods, pet food and aquatic feeds, texturized proteins and vegetarian meat, biologic and chemical raw materials, etc; more than twenty production lines with different powers and capacities can be chosen; at the same time, we can provide special design according to clients requirements.

Factory internal display:

Customer Testing

Customer Case

After Sales Service

1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.

FAQ

Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material 
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country