Super Quality Artificial Rice Extruder Processing Equipment Fully Automatic Production Line Nutritional Instant Rice Food Making Machine
Product Description
The nutritious rice production line is a food production equipment suitable for the production needs of modern enterprises. Various grains such as rice, millet, black rice, and buckwheat can be used as raw materials, and various vitamins, proteins, and minerals can be added for processing to produce nutrient balanced fortified rice. The production line adopts a twin-screw extrusion process to extrude and mature the raw materials, and shape them through molds. Its production process is simple, running continuously from raw materials to finished products without any need for manual operation. The continuous running time is not less than 72 hours, and there is no wastewater or waste discharge throughout the process. This production line has the characteristics of miniaturization, complete process, compact structure, novel design, stable and reliable performance, high degree of automation, simple operation, moderate output, energy conservation, small footprint, and investment of only one tenth of large equipment, making it particularly suitable for small and medium-sized enterprises.
Process flow of nutritional rice production line: Ingredients system - extrusion expansion - forming - vibration cooling - pre drying - drying - cooling packaging
Introduction to the main functions of each equipment on the production line:
1. Powder mixer: mix the working raw materials required for production evenly here. This production line mainly uses Rice noodles as the main raw material, and can selectively fill a variety of vitamins and minerals as required.
2. Spiral feeder: The mixed raw materials are transported to the feeding hopper of the extruder, and the use of spiral rods for feeding can ensure uniform and stable feeding without easy scattering. The spiral rods also serve as a secondary mixer for the raw materials.
3. Twin screw host: The mixed raw materials are extruded and expanded in an extrusion machine, which undergoes high-temperature and high-pressure extrusion and ultimately extrudes the shape of rice particles through the extruder.
4. Cooling vibration machine: The product produced by the extruder is vibrated to avoid adhesion, while being cooled and transported to the next equipment.
5. Air blower: The cooled product is transported to the oven, and the height of the air blower can be freely determined based on the height of the oven.
6. Five layer electric oven: It dries the incoming products to reduce their internal moisture and keep them dry for easy storage. Our company has multiple capacity configurations of ovens, and customers can customize and choose the appropriate oven according to their production needs.
Artificial rice process line is using the broken rice or old rice to make new shape and easy cooking rice.
Multi Configuration Host
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Introduction to host parameters:
| Model |
Installed power |
Power consumption |
Capacity |
Dimension |
| SLG65-CJ |
53.52kw |
34.8kw |
100-150kg/h |
16200*1200*2200mm |
| SLG75-A |
127.24kw |
82.7kw |
200-300kg/h |
19780*2100*2300mm |
| SLG72-E |
489.77kw |
342.84kw |
700-900kg/h |
59900*9000*7000mm |
Snacks Produced
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Company Profile
DAYI COMPANY
Established in 1996, Jinan Dayi Extrusion Machinery Co., Ltd has been the professional manufacturer and the model company for advanced and high efficient extrusion food machinery in this field.
DAYI Company congregates an expert team with twenty-year experiences in this extrusion machine industry, not only working hard to constantly researching extrusion technology, but also exploring food processes in order to benefit our clients producing creative food.
After years of research and development, our single and double screw extrusion technique has been widely applied to produce the following products: puffed snacks, core-filling snacks, breakfast cereal / corn flakes, 2d/3d pellet, textured soya protein/fibre protein/vegetarian meat, doritos/ tortilla chips, cheetos/niknak/kurkure, ball/butterfly popcorn, fried flour food, bread crumb, nutritional rice/ artificial rice, nutritional powder/baby food powder, and pet food, etc.
More than twenty production lines with different functions and capacities can be chosen. And we can also provide customized service for special requirements.
Internal factory display:
Customer Testing
Customer Case
FAQ
Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different snack?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.
After Sales Service
1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.
If there is any need for our machines,please contact us now. Welcome come to visit us
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