Product Description
The production line developed by the company takes flour, corn flour, corn starch, cassava starch, potato starch, etc. as raw materials, which are directly extruded and cut by a twin-screw extruder to produce 2D blanks such as screw, square/round tube, onion ring, wavy sheet, etc. It can also be used to produce 3D blanks such as Miaocui Jiao, Network Crispy, Duck Egg Round, etc. through embossing and composite production. After drying, frying, and seasoning, the raw material can be made into a secondary puffed food with delicate and crispy texture, smooth surface, and realistic shape. Our screw combination technology and precise control over the production process can provide you with a wider range of raw material choices, better product quality, and more diverse varieties.
Process flow of 2D3D pellet production line: Mixing machine - Spiral feeding machine - Single screw extruder - Cooling vibration machine - Traction cutting machine - Large elevator - Five layer fuel oven - Automatic frying machine - Octagonal seasoning machine
Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials and a certain amount of water here for homogenization
2. Extrusion host: extrude and shape the configured raw materials here
3. Embossing machine: Press the produced product into patterns
4. Composite molding machine: Produce products of varying shapes and sizes based on production requirements
5. Large elevator: The formed product is fed into an oven for baking, and the height of the elevator is determined based on the height of the oven
6. Five layer fuel oven: Bake the formed product for easy shaping and drying of moisture, enhancing the taste
7. Oil curtain fryer: Fry the baked product to make it crispy and crispy in taste
8. Seasoning line: The fried product is seasoned, and the flavor of the seasoning can be determined according to production needs. Using excess temperature for seasoning is more conducive to the attachment of seasoning
Multi Configuration Host
Equipment advantages:This production line has a unique process, reasonable configuration, high degree of automation, stable performance, and does not require a boiler. It integrates steaming, refining, and extrusion molding to produce products with realistic shapes. After frying, the structure is delicate and the taste is crispy.
Introduction to host parameters:
| Model |
Installed power |
Power consumption |
Capacity |
Dimension |
| Vinci |
132.2kw |
91.2kw |
400kg/h |
48000*4280*4550mm |
| DLG90 |
53.32kw |
37kw |
60-85kg/h |
32000*2400*2900mm |
| DLG130 |
81.15kw |
57kw |
110-140kg/h |
32500*2400*2900mm |
Snacks Produced
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Company Profile
Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.
Dayi Company strives to provide every food manufacturer with food production equipment within their consumption capacity. In the future, we will continue to provide higher quality equipment and services as always.
Internal factory display:
Customer Testing
Customer Case
After Sales Service
1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.
FAQ
Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different snack?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.
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