Food Beverage Cereal Production Line Puff Snack Food Extruder Machine
Product Description
a. advanced double screw extruding technique
b. use corn powder, rice powder, and other grain powder as main materials, and other nutritional ingredients can be added.
c. can produce many kinds of extrusion puffed snacks with or without core fillings.
d. can use chocalate jam, peamut butter, cheese cream,etc as core fillings.
e. such double screw extruder can also produce other products, like breakfast cereal, nutritional rice and powder, bread crumb, crispy rice, etc.
f. convenient operation and maintenance, low power consumption, high output are its characteristics.
Process flow of puff snack production line: Flour mixers--Spiral feeding machine--Twin screw extruder--Core injection machine--Cutting machine--Large elevator--Multi layer oven--Seasoning line
Introduction to the main functions of each equipment on the production line:
1.Flour mixers: Flour mixers of different models are selected according to different production lines. Their function is to mix raw materials with a certain amount of water evenly. The raw materials can be corn flour, flour, Corn starch, etc.
2. Spiral feeding machine: uses a motor as the power for spiral conveying, ensuring convenient and fast feeding. The screw rod can also be used for secondary mixing, making the raw materials more uniform.
3. Twin screw extruder: Different models of twin screw extruder are selected based on the production line's output, which can range from 100kg/h to 400kg/h.
4. Core injection machine: The puffing machine injects the core material into the hollow tube immediately, which can be peanut butter, chocolate sauce, etc.
5. Cutting machine: Cut the rice fruit with the core material, and the size of the rice fruit can be adjusted between 2cm-20cm.
6. Large elevator: responsible for conveying rice fruits to the oven, and the height of the elevator is freely determined according to the oven.
7. Multi layer oven: Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double layer mesh bags, and the baking time can be adjusted according to the speed. There are multiple models of stainless steel ovens available, including three layer, five layer, and seven layer ovens.
8. Seasoning line: There are various configurations such as octagonal cylinder, cylinder, lifting single cylinder, double cylinder seasoning line, etc. Customers can configure according to production capacity and product properties, as well as oil spraying, sugar spraying, and coating equipment.
Multi Configuration Host
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
Introduction to host parameters:
| Model |
Installed power |
Power consumption |
Capacity |
Dimension |
| SLG65-C |
63.41kw |
41kw |
100-150kg/h |
18000*1200*2000mm |
| SLG70-A |
86.06kw |
56kw |
250-300kg/h |
23000*2000*3000mm |
| SLG85-A |
131.06kw |
98kw |
350-400kg/h |
31000*2000*3000mm |
Snacks Produced
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Company Profile
Since 1996, Jinan Dayi Extrusion Machinery Co., Ltd is the professional manufacturer and the leader company of extrusion food machinery. Dayi Company congregates an expert team with twenty-year experiences in this extrusion machine industry. Our double-screw extruder and single-screw extruder can produce various puffed snacks, 2d/3d pellet, textured soya protein/fiber protein, corn flakes and breakfast cereals, popcorn, cheetos/kurkure, doritos/triangle chip, fried pasta, bread crumb, hamburger patty, dog/fish feed, etc.
Our machines have largely occupied the Chinese market and cooperated with many well-known food companies. Meanwhile, have been exported for nearly twenty year to almost fifty countries. such as Malaysia (Mamee), Indonesia (Pt Mayora), Philippines (URC), Vietnam (Acecook), Thailand (R&B), Japan (Nissin), South Korea (Dowul), India (Shanti, Krashi), Pakistan, Russia, Kazakhstan, Uzbekistan, Turkmenistan, Jordan, Iran, Egypt, South Africa, Algeria, the Netherlands, Poland, Macedonia, Brazil, Argentina, Australia, etc.
We can not only provide you the best machines and services, but also the best food technology and the market useful information.
Re.: Whole company is in 7000 square meters, including Sales department, Finance department, Technical department, Supply department, Factory workshop, Warehouse, After-sale department, Worker cantin.
Internal factory display:
Customer Testing
Customer Case
After Sales Service
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.
FAQ
Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different sanck?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.
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