Hot Sale Breakfast Cereal Corn Flakes Food Equipment Double Screw Extruder Fully Automatic High Yield Food Machine

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: Twelvemonth
• Processing Material: Grains Flour
• Application: Breakfast Cereal, Corn Flakes
• Customized: Customized
• Certification: CE, ISO9001
• Model NO.: SLG65/70/85
• Power Source: Electric
• Automatic Grade: Automatic
• Specialty: All Automatic, Self Cleaning
• Capacity: 100-400kg/H
• Material: Stainless Steel
• Size: 48600*2000*2800mm
• Power Consumption: 56-123kw
• Model: Slg65-Cj,Slg70-a,Slg85-a
• Motor: Siemens
• Speed Controller: Inverter
• Transport Package: Wooden Case
• Specification: CE, ISO, SGS
• Trademark: DAYI
• Origin: Jinan Shandong
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

Hot Sale Breakfast Cereal Corn Flakes Food Equipment Double Screw Extruder Fully Automatic High Yield Food Machine

 

Product Description

The corn flakes breakfast grain production line is a fully automatic production line developed and produced by our company with advanced production technology. This production line uses various grains such as corn, wheat, and oats as raw materials. It is steamed, cooked, and granulated using a twin-screw extruder, and then processed through processes such as pressing, baking, and spraying to produce original, sweet, and salty crispy breakfast corn flakes. This production line has made a breakthrough in solving the difficult problems of existing domestic equipment such as roller sticking, low production and forming rate of pressing, and poor product taste. Scientific production processes can effectively preserve the nutritional components in grains. The entire assembly line is reasonably matched and can achieve full process control, allowing you to produce nutritious and delicious breakfast corn flakes while improving efficiency, reducing costs, and enhancing market competitiveness. By changing the extrusion mold and auxiliary equipment, you can also produce breakfast grains of various shapes.

Process flow of breakfast cereal production line: Powder mixer → Spiral feeder → Extruder host → Vibration conveyor → Air feeder → Tablet press → Air feeder → Cooling paver → Five layer fuel oven → Medium lift → High temperature dryer → Large lift → Double tube high-temperature spraying line → Vibration feeder → Fuel oven → Cooling conveyor
Introduction to the main functions of each equipment on the production line:   
1. Mixer: Mix the raw materials required for production with a certain amount of water to form the necessary materials for production.
2. Spiral feeder: The mixed material is transported to the feeding hopper of the extruder, and the use of spiral rods can ensure stable feeding and prevent scattering. The spiral rods can also stir the material twice, making it more uniform.
3. Twin screw host: The transported material is expanded, and the high-temperature and high-pressure environment changes the internal molecular structure of the material. After expansion, it is extruded into shape by an extruder.
4. Air blower: Conveys the extruded semi-finished products to the next equipment.
5. Tablet press: The product extruded by the extruder is pressed and can be made into various shapes such as circular, irregular, elliptical, etc.
6. Large elevator: responsible for transporting products to the oven, and the height of the elevator can be adjusted freely according to the height of the oven.
7. Three layer fuel oven: responsible for drying and baking products, making their taste crispy and reducing internal moisture.
8. Large elevator: Transport the product to the next device, and the height of the elevator can be freely adjusted.
9. High temperature drum oven: Bake the product here to make its texture crispy.
10. Elevator: Conveying products.
11. Spraying line: The product is seasoned, and the flavor of the seasoning can be determined according to production needs. Our company also has a variety of seasoning equipment with different configurations and output.
12. Vibration Spreader: Spread the seasoned products evenly and transport them to the oven to avoid product sticking together.
13. Extended three-layer fuel oven: Bake the product again, promoting the fusion of seasoning and product, making the taste more crispy and rich.
14. Cooling conveyor: cools the baked product and transports it for packaging.

Multi Configuration Host

Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Introduction to host parameters:

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-CJ	85.97kw	56kw	100-160kg/h	47000*2000*2600mm
SLG70-A	119.06kw	82kw	200-250kg/h	48600*2000*2800mm
SLG85-A	164.06kw	123kw	350-400kg/h	49400*2000*3000mm

Product Display

Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.

Company Profile

Since 1996, Jinan Dayi Expansion Machinery Co., Ltd. has been a professional manufacturer of advanced and efficient extrusion and expansion equipment in China, as well as a model production enterprise in this field. Jinan Dayi puffing machinery Co., Ltd. has gathered a team of experts who have been working in the industry for decades. They not only devote themselves to the research of extrusion technology, but also continuously explore food technology to produce high-quality puffed food for customers.
Over the years, our exploration and research in extrusion technology have made the application fields of screw extrusion technology more extensive. Our products mainly include: single/double screw puffing snack food equipment, breakfast grain equipment, potato chip and chip equipment, 3D raw material production equipment, bread bran equipment, pet food equipment, tissue protein equipment At the same time, specialized design and manufacturing can also be carried out according to the special requirements of users.

Internal Factory Display:

 

Customer Testing

Customer Case

FAQ

Generally questions you will meet during you choose the suitable machine:
1.if ours country's power supply is not 3ph 380v 50hz,different as you use in china,could you afford the suitable machine to us?
DAYI:Yes,we can afford the suitable machine accrodingly your power supply,for eg:3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.what is the material for the case of the machine?
DAYI:We use all stainless steel for the parts directly connect with the food.
3.what is the brand of Motor?eletronic components?
DAYI: We use ABB or SIEMENS,it depends on your requirements.
4.If i can use one production line to produce many different sanck?
DAYI:one produciton line can produce only one category,but can produce different shape with change different molds.
5.what kind of fuel we can choose to start production?
DAYI:You can choose gas,diesel,eletricity as fuel,but pls tell your idea to our sales when you ask for quotaiton.
6.Could we visit your factory to check the machine carefully?
DAYI:Of course,we warmly welcome your coming to our factory to discuss of the detail.
7.How long is your machine's gurantee time?
DAYI:Normally our gurantee time is one year except for the easy broken parts.
8.Could you afford technician team to help ours installation and commissioning?
DAYI: We can send technician team to your country to help installation,we have professional teams with rich experience to do this job.
9:If we have very special requests for the production line,could you help me to work on it?
DAYI:Yes,we can afford customerized service, we have one technical team to focus on this job,so they can afford the best service to you.

After Sales Service

ALL SERVICE WE CAN DO FOR YOU:

• Provide you the professional advice about the market, equipment, process, materials, packing, etc.
• Assist you to choose equipment, design process flow, and perfect workshop layout. If needed, we can supply service in your factory.
• Make compensate plan to the material change according to your product, and perform the production at site.
• Specially design and manufacture machine, practice test, and provide relevant training as customer required.
• Provide reasonable packing and transportation plan, send technician to install and debug machine and train your workers.
• One year guaranty time, preferentially supply spare parts. Design and process similar type spare parts of import equipment.