After-sales Service: | Free Installation and Debugging, Training People |
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Warranty: | Twelvemonth |
Certification: | CE, ISO9001 |
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Process flow of puff snack production line: Mixing machine - Spiral feeding machine - Double screw host - Sandwich machine - Multi functional shaping machine - Large elevator - Three layer electric oven - Oil spraying seasoning line
Introduction to the main functions of each equipment on the production line:
1.Flour mixers: Flour mixers of different models are selected according to different production lines. Their function is to mix raw materials with a certain amount of water evenly. The raw materials can be corn flour, flour, Corn starch, etc.
2. Spiral feeding machine: uses a motor as the power for spiral conveying, ensuring convenient and fast feeding. The screw rod can also be used for secondary mixing, making the raw materials more uniform.
3. Twin screw extruder: Different models of twin screw extruder are selected based on the production line's output, which can range from 100kg/h to 400kg/h.
4. Core injection machine: The puffing machine injects the core material into the hollow tube immediately, which can be peanut butter, chocolate sauce, etc.
5. Cutting machine: Cut the rice fruit with the core material, and the size of the rice fruit can be adjusted between 2cm-20cm.
6. Large elevator: responsible for conveying rice fruits to the oven, and the height of the elevator is freely determined according to the oven.
7. Multi layer oven: Most ovens are electric ovens, with temperatures adjustable between 0-200 degrees through a control cabinet. The interior is made of stainless steel double layer mesh bags, and the baking time can be adjusted according to the speed. There are multiple models of stainless steel ovens available, including three layer, five layer, and seven layer ovens.
8. Seasoning line: There are various configurations such as octagonal cylinder, cylinder, lifting single cylinder, double cylinder seasoning line, etc. Customers can configure according to production capacity and product properties, as well as oil spraying, sugar spraying, and coating equipment.
Equipment advantages:
1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.
Model | Installed power | Power consumption | Capacity | Dimension |
SLG65-C | 63.41kw | 41kw | 100-150kg/h | 18000*1200*2000mm |
SLG70-A | 86.06kw | 56kw | 250-300kg/h | 23000*2000*3000mm |
SLG85-A | 131.06kw | 98kw | 350-400kg/h | 31000*2000*3000mm |
Multiple shapes and sizes of products can be produced by changing molds and auxiliary equipment.
Factory internal display:
Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country
All Service We Can Do for You:
--Pre-sales:
1. Free consultation about machine or process line and prompt reply;
2. Best quotation, information of machine or process line;
3. Test run machine in our factory;
4. Help arranging room and aboard for clients in our city;
--After-sales:
1. Arranging shipping matters of machines;
2. Overseas installation and debugging machines in clients' factories;
3. Training clients' workers for operating machines;
4. One year guaranty time of machines;
5. Technical support of machine and products for lifetime;
6. Supplying spare parts in best price for lifetime.