Food Machine Double Screw Extruder Bread Crumbs Processing Machine

• After-sales Service: Free Installation and Debugging, Training People
• Warranty: Twelvemonth
• Certification: CE, ISO9001
• Power Source: Electric
• Process: High Temperature and High Pressure
• Automatic Grade: Automatic
• Model NO.: SLG65/70/85
• Application: Bread Crumb
• Customized: Customized
• Machine: Food Process Making Machine
• Machinery: Snacks Process Machinery
• Equipment: Food Equipment
• Extruder: Double Screw Extruder
• Transport Package: Wooden Case
• Specification: CE ISO9001
• Trademark: DAYI
• Origin: China
• HS Code: 84198100
• Production Capacity: 3000PCS/Year

Product Description

The bread crumb produced by the bread crumb production line is a widely used food additive, mainly used for frying Western dishes such as steak and chicken legs. Based on this huge market demand, our company has developed a fully automatic production line using flour as the main raw material, which is extruded, crushed, and dried into finished products through an extruder. The production line from fabric input to crushing and forming is an assembly line production, requiring fewer operators, reusable surplus materials, no waste, greatly reducing manufacturing costs and improving labor productivity.

Process flow of bread crumb production line:Mixing machine - Spiral extractor - Twin screw host - Bread bran cutting machine - Large elevator - Powder bran machine - Z conveyor - Screen bran machine - Large elevator - Three layer electric oven - Cooling conveyor

Introduction to the main functions of each equipment on the production line:
1. Mixer: Mix the raw materials required for production with a certain amount of water evenly. This production line mainly uses flour, corn flour, etc. as the main raw materials,
2. Spiral feeding machine: The mixed raw materials are transported to the feeding hopper of the extruder, and the use of spiral rod feeding can ensure uniform and stable feeding without easy scattering. The spiral rod can also perform secondary mixing on the raw materials to make them more uniform.
3. Twin screw host: The mixed raw materials are extruded and expanded here, changing the original molecular structure of the raw materials, causing them to expand, and finally being extruded and formed by an extruder.
4. Bread bran cutting machine: Cut the semi-finished products extruded by the extruder into products of the same size.
5. Large elevator: Transport the cut product to the next equipment.
6. Powder and bran machine: Crush the semi-finished products transported and make them into powder and debris like products of the same size.
7. Z-conveyor: Conveys the product to the next device.
8. Bran screening machine: Screen the crushed and formed products, select unqualified products, and reuse them after crushing, saving raw materials and ensuring product quality.
9. Large elevator: Transport the screened products to the oven, and the height of the elevator can be freely adjusted according to the height of the oven.
10. Three layer electric oven: Dry the product to reduce internal moisture, making it crispy and easy to store.
11. Cooling conveyor: The baked product is cooled here and transported for packaging.
 

Multi Configuration Host

The following is a display of the different configurations of the production line's hosts:

 

Model	Installed power	Power consumption	Capacity	Dimension
SLG65-C	55.36kw	36kw	100-150kg/h	30400*2000*2200mm
SLG70-A	95.76kw	62.24kw	250-300kg/h	32500*2000*2600mm
SLG85-A	140.76kw	106kw	350-400kg/h	33000*3000*3000mm

 

Snacks Produced

 

Equipment Advantages

1. The motor and distribution box adopt direct transmission to reduce energy loss
2. Modular composite alloy material screw, which can be freely combined according to raw materials and products
3. The machine barrel is equipped with a water injection device, a fully automatic heating and circulating cooling system, and accurate temperature control
4. The feeding, rotary cutting, and main drive all adopt a frequency conversion speed control system, which has strong power and smooth operation
5. The feeding system adopts double spiral forced feeding
6. The rotary cutting device adopts a suspended mold assembly and a linear bearing knife adjustment device, which is safe, accurate, and fast.
7. Adopting imported bearings, with strong load-bearing capacity.
8. Automatic lubrication system reduces mechanical energy consumption and extends service life.

Company Profile

Jinan Dayi Expansion Machinery Co., Ltd. has been established for more than 20 years since 1996, with an average annual revenue of over 100 million. It is a professional expansion machinery manufacturing company that integrates research and development, design, production and manufacturing, product sales, and after-sales service. It is a national high-tech enterprise.
The company has modern office space, research and development centers, and standardized factories, with a construction area of over 20000 square meters. It currently has more than 50 senior engineers and technical personnel, and has cultivated a production and service team with excellent technology and skills. The company's business scope includes the development of food extrusion machinery, drying machinery, frying machinery, and puffing food machinery.
Da Yi Company has gained widespread praise both domestically and internationally since its development. The company's equipment is exported to more than 50 countries and regions abroad. For example, Egypt, Japan, Russia, India, Canada, Australia, etc.
Dayi Company strives to provide every food manufacturer with food production equipment within their consumption capacity. In the future, we will continue to provide higher quality equipment and services as always.

Factory internal display:

Customer Testing

 

After Sales Service

1. Sales representatives provide you with professional consultation on market, equipment, technology, raw materials, packaging, and other aspects.
2. Assist you in equipment selection, process design, and factory layout optimization. If necessary, on-site service is available.
3. We can design compensation plans for changes in raw materials for your product and conduct on-site demonstrations.
4. We can conduct specialized design, manufacturing, and application experiments according to your needs, and provide targeted training.
5. Design reasonable packaging and transportation plans for customers, handle transportation on behalf of others, dispatch technical personnel for on-site installation and debugging, and train personnel.
6. The equipment has a one-year warranty and long-term preferential supply of components.
7. Regularly provide training on equipment improvement, process innovation, and other aspects to help customers increase productivity and produce products with competitive advantages.
 

FAQ

Generally questions you will meet during you choose the suitable machine:
1.Voltage
DAYI:Adjustable to your local voltage,such as 3ph 415v 50hz,3ph 380v 60hz,3ph 440v 60hz,3ph 220v,60hz.
2.Material 
DAYI:Stainless steel for the parts which directly connect with the food.
3.Brand of Motor?eletronic components?
DAYI:ABB,SIEMENS or Chinese Top Brand,it depends on your requirements.
4.Fuel for dryer and fryer
DAYI:Gas,diesel,eletricity as fuel
5.Customer Visiting
DAYI:We can arrange to pick up customer when visiting
6.Gurantee time?
DAYI:Normally our gurantee time is one year except easy broken parts.
7.Comissioning
DAYI: We can send technician team to your country